Plug-Cutter Routing Fix

Here’s a simple, invisible repair for an all too common mistake. Say you’re flush-trimming a board and, for whatever reason, your router’s bearing dips into a dent and makes an [...]

Multiple Plugs

  Faced with cutting hundreds of plugs for a big project, I came up with this idea: I cut the plugs a little deeper than needed. Then I ran strips of masking tape down the faces of the [...]

Kicker Chock Block

I love the convenience of mobile bases, but I hate it when they wobble on the floor even when they’re locked down. I got my chock block idea at the airport where the ground crews use something [...]

Glue-Up Cauls

Here’s a surefire method to ensure flat glue-ups. Use cauls, top and bottom, made from Unistrut. This steel channel is used for light-duty structural support in electrical and plumbing [...]

Bench Stop for Thin Stock

I use a hand plane to remove milling marks, even on pieces that are 1/8″ thick or less. To hold the work, I made a stop whose top is only 1/32″ thick. When I’m planing wood [...]

Improvised Offset Driver

Assembling furniture with dozens of Allen-head fasteners is no fun if all you have is a standard Allen key. Faced with one of these jobs, I sped up the process by using a mechanic’s socket [...]

Adjustable-Width File

Hacksaw blades ganged together make a really useful file, one that can be as wide or narrow as you wish. The blades may be full length or half-length. (Use a rotary tool to cut them in half). To [...]

Finishing Stick

Finishing the plugs for covering screw holes is a pain. When you run a brush or rag over them after they’re installed, they’ll probably cause the finish to run or drip. Finishing them [...]

8 Ways to Make Tenons

A quick guide to the pros and cons of how to make the difficult part of a classic joint. Many pieces of old handmade furniture owe their long life to mortise and tenon joints. There are many [...]

Better Blade Tensioner

My bandsaw’s blade-tensioning system used to be wobbly and difficult to turn. Instead of shelling out for a quick-release lever, I came up with this simple, inexpensive fix. To stabilize [...]

Nibbling Rabbets

Using a tablesaw to cut rabbets on the end of a board is nothing new.  If you’ve only got a couple to make, it’s hardly worth the time it takes to install you dado set. So, using your [...]

Cam-Style Bench Feet

A mobile workbench is handy in a small shop, until you want it to stand still! After outfitting my bench with casters, I found that their locks didn’t prevent the bench from wiggling. My [...]

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