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Mitering Small Mouldings
There are two moulding details on the leg — a lower “foot” and a small upper strip. The upper piece is 1/4″ × 1/2″ material mitered around the perimeter of the leg. The lower moulding is 1/4″ × 2″ material that has a 1/8″ × 1/4″-wide groove cut into the length, 1/2″ down from the top. I cut the groove in two passes on the table saw on a long strip before mitering the pieces to length.
![fig6-ct-2091.jpg The same mitering technique is used to fit and attach the upper mouldings on the legs. Remember that part of the leg is hidden behind the top.](https://www.popularwoodworking.com/wp-content/uploads/2010/10/fig6-ct-2091.jpg)
The same mitering technique is used to fit and attach the upper mouldings on the legs. Remember that part of the leg is hidden behind the top.
The first time I ever saw one of Wright’s Prairie designs, I looked at the mouldings and thought, “Wow, that’s simple! All you do is miter the pieces and nail them on!” Well, that is the process, but it’s not as simple as it seems. While fitting a single miter isn’t too awkward, getting four miters to align perfectly around a leg is darn tricky. In fact, this step turned out to be the most difficult part of the project. I started out assuming that I could simply use my miter saw and a stop block to cut the pieces. But working with such small pieces is actually a little scary. Your fingers are too close to the blade. A table saw could work as well, if you have a sled that works with the blade either tilted or beveled to 45°. But, again, the small pieces and the concern of tear-out make it a task not for the faint of heart. Instead, I relied on a slower method, but one that proved more reliable. After rough-cutting the moulding pieces to length (using a clamping jig on the miter saw). I hand-fitted each piece using a small disk sander with the table set to a 45° angle.
Tiny Nails
After fitting the pieces to the legs, it’s a good time to sand all the pieces before attaching the mouldings. It’s just easier to get in the corners this way. Then it is as simple as adding a little glue and nailing them in place. Actually, I pinned the pieces in place using a 23-gauge pneumatic pinner. I love this tool. The pins are so small that the hole looks like a freckle on the wood. The holes are easily filled, or you can be a little lazy and let the stain cover up the hole.
One tip when using a pinner (or nailer) like this: Rather than drive all the pins straight into the piece, angle the pins toward one another. While it’s unlikely the pins will fail, this will add extra strength to help keep the moulding from ever pulling loose.
Start with the lower moulding, setting the leg upright on your work surface as you attach the pieces. This helps to make sure you have a flat bottom to the leg and helps align the pieces at the miters.
The next step is the upper mouldings. You’ll need to add some location lines to the legs to orient these mouldings. Measure down 2-3/4″ from the top of the leg to the top of the mouldings.
Base Assembly
At this point you’re ready to assemble the base. Work with two of the legs flat on your work platform, with the mortises facing up. Add glue to the one set of dowels and tenons and attach the shelf and two stretchers to the legs. Then add glue to the remaining dowels and mortises, and attach the other two legs.
![fig9-ct-2094.jpg I used figure-eight fasteners (available from Rockler) to attach the top. These allow the top to move seasonally without affecting the base.](https://www.popularwoodworking.com/wp-content/uploads/2010/10/fig9-ct-2094.jpg)
I used figure-eight fasteners (available from Rockler) to attach the top. These allow the top to move seasonally without affecting the base.
At this point, stand the base up and allow the legs to sit flat on the work platform. Then clamp across the legs to hold everything together while the glue dries. Use a square to double check the angle of the legs to the shelf while clamping the base. Set this aside to dry and turn to the top.
Doubling the Top
Part of the look of the top is achieved by recessing a piece of 1/4″-thick material between two thicker pieces, leaving a 1/4″ × 1/4″ channel that creates a delicate shadow line on the top’s edge.
One of the other benefits of this process is making the top look more substantial without adding too much weight.
Start with the main top glued-up and trimmed to finished size. The spacer and doubling material also are solid white oak, cut to width and thickness as given.
Now flip the top upside down and mark the corners 1/4″ in from each edge. By holding the spacer pieces at this offset you will create the recess for the shadow line.
A note here on wood movement: Because the top is solid wood, it will move across the width with seasonal changes in humidity. If you attach the spacers and doubling across the ends of the top with glue, they will likely break or shift with this movement. Because of this, I didn’t use glue and simply pinned the pieces in place. I used a few extra pins, but because of how thin the pins are, they’re more likely to bend slightly with the wood movement, rather than tear the top apart.
Attach the spacers, mitering the corners. I used 1/2″ pins at this point, holding the pieces 1/4″ in all the way around the top.
The doubling is next and it’s important to align the doubling flush to the top piece for a good look. I used a square against the table to align the doubling, then used 1-1/8″ pins to nail through the doubling and the spacer into the top.
Attaching the Top
I attached the top to the legs using figure-eight-shaped fasteners that are recessed into the tops of the legs — not just recessed, but also given a little extra space so the fasteners can swivel on the screws in the legs. This solves the wood-movement problem at this joint, allowing the top to expand with changes in humidity without affecting the base.
Drill a hole matching the diameter of the fastener, just to the depth of the thickness of the fastener. Then widen the hole to allow that fastener to swivel.
After attaching all four fasteners to the legs, flip the top over, center the base on the top and attach the base. Remember the top is only 5/8″-thick, so don’t use screws that are too long!
The Wright Finish
Unlike many of his contemporaries in the early 20th century, Wright didn’t stress too much about the finish on his Prairie furniture. While Gustav Stickley preferred a rather dark, heavy finish on many of his pieces, Wright settled instead on a pleasant, lighter mocha finish for his Prairie furniture pieces.
I found an off-the-shelf stain that adequately matched that philosophy. I wiped on a coat of Olympic Colonial Oak gel stain (available from Lowe’s), then wiped off the excess to leave an even, warm-brown color.
A few coats of spray lacquer in a can (Deft semi-gloss Clear Wood finish in a spray can from Lowe’s), sanding lightly with 320-grit paper between coats and the table was finished.
While Wright might not approve of the application I’ve chosen for his design, I think he’d be happy with the way it looks. Now where is that remote?
This project is from “Arts & Crafts Furniture Projects”
Click here to download the PDF for this article.
For more projects like this one, check out “Arts & Crafts Inspirations.” Each project in the book is adapted from an original furniture design to blend more with a contemporary household.
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Nice table. However, You say, “At least it’ll keep my kids from leaving plates, glasses and remote controls on the floor.” Apparently, you know more about woodworking than raising kids. Good luck with the plates and glasses.
I don’t see a link to download plans. I’m probably missing it.
Thanks,
Joe
I am unable to download the free plans to make the Wright Coffee Table from May 03, 2010.
Please send complete plans to my email mnails47@gmail.com.