Heavy-Duty Folding Shop Table

Posted May 26, 2011

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You can build this
workhorse in a day,
using little more than
a tablesaw, jigsaw,
hacksaw and a drill.

By Tom Caspar

Need more bench space? Who doesn’t? Here’s a terrific
solution: a folding worktable that’s both big and
strong.And we mean strong.

You can set it up in only a minute and be ready for
routing, sanding, planing—you name it. When
you’re done, fold up the table into a super-compact unit
only five-inches thick and stow it away. Here
today, tucked away tomorrow.

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1. This worktable is built for
strength. It won’t wobble, sag
or walk across the floor. Weighing 70
pounds or so, it’s not going anywhere
until you stow it away.

Click any image to see a larger version.

2. This table is built like a rock but knocks down in only a minute. You don’t
need any tools and you don’t have to keep track of any loose pieces. Simply unscrew
four knobs, fold the rails and legs on top of each other and tuck the worktable away.

3. Cut one long groove in each rail to receive the four
pieces of threaded rod that hold the table together. Use
a tall fence and a featherboard to steady the workpiece.Then,
cut out an arch in the rail so your hands have room to turn the
knobs on the threaded rods.

4. Mount the hinges before assembling the table.
Positioning the hinges is critically important, but easy to
do. Simply fold a hinge over one of the hardwood riser blocks
and clamp it in place. Drill pilot holes with a self-centering bit.
Drive in the screws, unfold the hinge and you’re good to go.

5. Lock the table together with bolts and T-nuts. The T-nuts
are buried in wood blocks that are screwed to the table’s end
panels. Locating the blocks in exactly the right spot is easy.

Step 1. Thread the blocks onto the threaded rod buried in the rail.

Step 2. Swing the rail upright.Then drive a screw through the T-nut
block and into the end panel.

Step 3. Unthread the bolt from the T-nut block. Fold the rail down and
out of the way.Then drive in the bottom screw through the T-nut block.

This story originally appeared in American Woodworker April 2002, Issue #93.

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