As CNCs become increasingly common in small woodshops, an amazing variety of work is emerging.
This confirms the technical versatility of CNCs, it’s an even greater testimony to the creativity and ingenuity of woodworkers, designers and artists alike. The following projects are but a sampling. To see more, follow the web links in this article.
Rinaldo Chair
Plydea, a furniture company in Seattle, Washington, manufactures this chair from zero-VOC prefinished birch plywood. Plydea makes a growing line of ready-to-assemble products utilizing snap-together joinery.
See more at Plydea.com.
My Home Made Chair
Richard Garsthagen, of the United Kingdom, designed this chair in Adobe Illustrator and cut
it from 12mm birch plywood. An animated slide show of the chair being assembled can be
viewed at AmericanWoodworker.com/cnc.
Pattern Study
Jennifer Anderson, of San Diego, explored the versatility of CNC in creating this piece; the deep pleating in couture fashion provided inspiration for the pattern. Jennifer finished the table with milk paint and shellac. More at JenniferAndersonStudio.com.
Shelter 2.0
Robert Bridges designed this for Design It: Shelter Competition, a 3-D design contest organized by the Guggenheim Museum and Google SketchUp. Robert and collaborator Bill Young envision this design as an inexpensive, quick-to-construct shelter for homeless and disaster-stricken people around the world. Cutting the project on a CNC takes about 12 hours; it requires 36 sheets of plywood plus hardware and vinyl sheeting. More information at Shelter2.0.com.
Bronzed Mahogany Bowl
Ed MacDonal turned this bowl on a wood lathe and then embellished it on his shopmade digital CNC ornamental lathe. The bowl measures 5-1/4″ tall by 7″ dia. The exterior is finished with Sculpt Nouveau Bronze B and Tiffany Green Patina to create the look of aged bronze. The interior is finished with Minwax wipe-on gloss polyurethane. To view pictures of Ed’s ornamental lathe, visit Vectric.com/forum and search for the post “Wrapped and Sculpt Nouveau.”
Nice Carvings
Nice Carvings is the name of Melissa Jones’ sign business—a fitting name given the quality of her work. Melissa started her business carving signs by hand and many of the details in her current work are still added by hand, such as the distressed look of the Maximum sign.
Most of Melissa’s signs are made of high-density urethane (HDU) foam sign board, such as the 36” dia. Deerkill Day Camp sign, while wood is the material of choice for others, such as the Maximum sign. Melissa finishes most of her signs with a primer coat of Kilz and top coats of Sherwin Williams latex paint. Melissa creates her designs with Vectric Aspire CNC design software and cuts them on a Shopbot CNC. View more of Melissa’s work at NiceCarvings.com.
Intertwined
Brooke M. Davis designed this 55″ x 18″ mahogany table top. While this elaborate carving would likely be a one-of-kind table if done by hand, the CNC allows Brooke to reproduce versions in other woods and finishes to suit a customer’s needs. You can view the complete table (with legs) at BrookeMDavis.com.
Doug Haffner
Doug Haffner, owner of Haffner Signs, Wyoming, Illinois, creates what he calls “dimensional signs — ones that you can walk around.” His own business sign (photo far left) highlights his “dimensional” approach to signmaking, as well as his designing and sculpting talents.
The base of the sign reads “THE SKY IS THE LIMIT UNTIL YOU DECIDE IT’S NOT.” and the other side says “A GOOD SIGN CAN TAKE YOU A LONG WAY.” Doug works in multiple materials including wood, foam, sculpting clay, plastic and metal. He’s very pragmatic about his approach; while he uses a CarveWright CNC for much of his work—such as shaping the inner foam layers for his rocket and carving letters for the panels on the sign’s base—many of the details are modeled by hand.
This includes the rivet heads on the base. So each rivet would look unique, he added and shaped each one by hand. See more of Doug’s work at HaffnerSigns.com. While you’re there, make sure to check out his award-winning Robot sign.
Rose Window
Using Vectric Aspire software, Michael Mezalick designed this small-scale replica of the famed window of Notre Dame Cathedral. Michael machined his replica out of 3/4″ MDF on his CAMaster CNC, and finished it with Valspar “Stone” spray paint. This window and other CNC-made products are available at Michael’s website Shop.CarvedDetails.com.
Autumn Wreath
Jim Creco of Mebane, North Carolina, machined and finished this project. The design was created by Michael Taylor, a graphic artist turned CNC project designer. This is one of hundreds of CNC designs that Michael has created. His plans are available through his website CarveBuddy.com, as well as CarveWright.com and VectorArt3D.com.
Bison Plaque
Tim Merrill, of Henderson, North Carolina, carved this bison out of mahogany. He highlighted it with a dark stain and set it in an alder backboard. The bison and landscape background designs are available through VectorArt3D.com. Tim holds the well-deserved title of “Vectric Archimage” on the Vectric.com forum for being the member with the most posts and a reliable source of helpful information.
Carved Blanket Chest
Reuben Foat, a graduate student, made this in the furniture design program at San Diego State University. Although most of his designs start on paper, Reuben is also an avid Rhino CAD user. As for the CNC, Ruben says, “It wasn’t until graduate school that I got my hands on a CNC. It has been a game-changer for me.” See more of Ruben’s CNC (and laser) work at ReubenFoat.com.
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