Wait, Leather Already?

With this class in building Roorkhee chairs, I bit off way less than I could chew. After the second day, we just have to finish up a couple details on the leather and metal work before we start [...]

Make Tenons Using a Bump-cut

As my article on building the Southern Gent’s Mirror Stand – in the August 2013 Popular Woodworking Magazine (issue #205) – passed through design and begin routing (being passed from editor [...]

Storing Lumber

Storing Lumber This rack is easily made from galvanized iron pipe and threaded floor flanges. For light loads use 10-in. lengths of 1/2-in. pipe and 2x4s. For heavier loads go to 3/4-in. pipe and [...]

Saw Sharpening Jig

Saw Sharpening Jig I made this jig to hold a dovetail or other backsaw when filing and resetting the teeth. To use, insert the saw blade, teeth up, and clamp the jig in a bench vice.…

Multiple Plugs

Multiple Plugs Faced with cutting hundreds of plugs for a big project, I came up with this idea: I cut the plugs a little deeper than needed. Then I ran strips of masking tape down the faces of [...]

Sawing Rack

Sawing Rack My shop is simply too small to cut full-size sheets of plywood on the tablesaw.After many a bitter battle using a circular saw to cut floppy sheet stock perched on sawhorses, I [...]

Roorkhee Chairs, Day 1 (Then What?)

Most classes I teach end up being a “dovetail death march” (in a good way). There is a lot of traditional joinery, late nights, sore feet and little hope of finishing the project in five days. [...]

First Day

As we pull up curbside I get out and follow a coworker inside, new sights and sounds adding to my nervousness. The hallway, filled with the acrid smell of sweat and cleaning fluid, feels a mile [...]

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